When Colorado-based Olson Plumbing & Heating was awarded the plumbing, variable refrigerant flow (VRF) system, and refrigerant lines in the $60 million, 185,000-square-foot Centennial High School project in Pueblo, they needed additional BIM resources to manage their expanding project load. Being committed to BIM as a business model, with only a three-person CAD department and Read more
When Colorado-based Olson Plumbing & Heating was awarded the plumbing, variable refrigerant flow (VRF) system, and refrigerant lines in the $60 million, 185,000-square-foot Centennial High School project in Pueblo, they needed additional BIM resources to manage their expanding project load.
Being committed to BIM as a business model, with only a three-person CAD department and this type of skilled labor being extremely hard to find, they found it difficult to develop their in-house capabilities. Having many successful projects with Uponor Construction Services for estimation and design on projects in the past, Olson turned to Uponor BIM Services to help manage the workload on the new high school project.
Using a digital model provided by project architect MOA Architecture, Uponor BIM Services populated it with all the pipe, fittings, equipment, and other products specified. They then moved into the coordination phase to identify potential clashes with other trades on the project.
“With Uponor, we had a professional third party who could take their modeling and drawing to full, fabrication-level detailing,” explains Lana Marsh, project manager, Olson Plumbing & Heating.
Uponor BIM Services provided full plumbing modeling and coordination, full VRF system modeling and coordination, spool and install drawings, and hangers with points for field layout along with representation during multi-trade coordination with the general contractor.
When it came to installation time, this benefitted the Olson team with less rework, reduced job-site waste, and higher workforce productivity. In fact, one project change to raise an underground plumbing drainage line several feet spared Olson from having to dig a deeper trench, which saved significant labor as well as earth-moving equipment rental costs.
“Using Uponor’s resources has enabled us to grow our company without having to create a whole office floor of CAD specialists,” Marsh professes. “We are definitely planning to use them for future projects.”
Learn more about Uponor BIM Services.
Highest Performance Flow Curve in a Compact and Lightweight Design Zurn Industries, LLC announces the release of the new Zurn Wilkins 500XL3 Pressure Reducing Valve. The new Zurn Wilkins 500XL3 Pressure Reducing Valve (PRV) has a patented integral venturi enabling the valve to have best-in-class flow performance. It also has the shortest lay length and Read more
Highest Performance Flow Curve in a Compact and Lightweight Design
Zurn Industries, LLC announces the release of the new Zurn Wilkins 500XL3 Pressure Reducing Valve.
The new Zurn Wilkins 500XL3 Pressure Reducing Valve (PRV) has a patented integral venturi enabling the valve to have best-in-class flow performance. It also has the shortest lay length and is the most compact PRV on the market for increased design versatility and easier drop-in installation.
“The new Zurn Wilkins 500XL3 has industry-leading performance with the flattest flow curve on the market today,” said John Mankins, Zurn Product Manager, Water Safety & Control. “The 3” 500XL3 has a 13 PSI pressure advantage when compared to the leading competitor at the typical 8-foot per second velocity plumbing design limit.”
The new valve’s all-bronze body, stainless-steel stem, and corrosion-resistant cartridge internals withstand heavy wear and harsh environments. The Zurn Wilkins 500XL3 is available in six sizes from 1 inch to 3 inches and with multiple universal connection options, including single union, double union, female thread, and flanged.
The Zurn Wilkins 500XL3 meets lead-free environmental requirements and meets the requirements of NSF/ANSI 61 and is ASSE listed 1003, IAPMO listed, and CSA certified.
Learn more about the new Zurn Wilkins 500XL3 and Zurn’s complete line of pressure reducing valves at Zurn.com.
Bosch Thermotechnology, a leading global source of high-quality heating, cooling, and hot water systems, debuted at two new versions within the IDS Family, IDS Premium Connected and IDS Light, and the third generation of the Climate 5000 ductless system mini-split heat pump. All three products are set to become available to the market in the Read more
Bosch Thermotechnology, a leading global source of high-quality heating, cooling, and hot water systems, debuted at two new versions within the IDS Family, IDS Premium Connected and IDS Light, and the third generation of the Climate 5000 ductless system mini-split heat pump. All three products are set to become available to the market in the first half of 2022.
“By expanding the Inverter Ducted Split (IDS) Family to include two additional versions by summer 2022, Bosch aims to extend accessibility to high-quality systems and boost connectivity,” said Goncalo Costa, Director of the AC Regional Business Unit at Bosch Thermotechnology. “We are excited to unveil the new game-changing IDS Light, the only 15-SEER inverter compressor solution on the market. It provides the comfort you expect from an IDS system at a more standard efficiency level and lower price point.”
The IDS Premium Connected provides the same high-quality comfort as the IDS Premium but also includes connected technology through a mobile app. The connected system was developed after extensive market research as a solution for the pain points that contractors and homeowners experience and offers installation guidance, remote monitoring, troubleshooting, easy warranty registration, and monthly energy usage monitoring.
As the market demand for ductless mini-splits continues to grow, Bosch will also showcase its newest mini-split heat pump, the Climate 5000 3.0. The highly efficient system provides ample residential heating and cooling up to 60,000 Btuh for single-zone and up to 48,000 Btuh for multi-zone applications. This inverter-driven heat pump is available in indoor and outdoor models and provides both regular and high heat solutions to suit any home. Additionally, it offers enhanced energy efficiency of up to a 28 SEER rating, which is a 6 point improvement from the 2.0 system, and improved humidity control.
Additional high quality heating and cooling solutions for both residential and commercial spaces to be featured at the Bosch booth include:
- QV (Commercial) and WQ (Residential) Heat Pumps
- Singular Combi Boiler Series
- Bosch Connected Controls – BCC100, BCC50
- Inverter Ducted Packaged System
- Buderus SSB with Low Loss Header
- Greenstar Boilers
- Greentherm 9000
For more information about Bosch Thermotechnology and our participation at AHR Expo 2022, visit https://www.boschheatingcooling.com/ahr2022.
Whether installing a new boiler or maintaining an existing one, it’s important to consider the inherent issues that can befall a hydronic system and impact the performance of its components. Anticipating these pitfalls and planning accordingly will result in a smarter installation. By choosing your boiler accessories wisely, you can extend the life of your Read more
Whether installing a new boiler or maintaining an existing one, it’s important to consider the inherent issues that can befall a hydronic system and impact the performance of its components. Anticipating these pitfalls and planning accordingly will result in a smarter installation. By choosing your boiler accessories wisely, you can extend the life of your boiler and maintain its efficiency while guarding against potential problems down the road.
One of the most common issues comes in the form of ferrous debris, a result of normal metal pipe wear that, when left unchecked, can cause major problems. Over time, rust particles and other debris in the heating loop build up, creating an iron sludge that reduces boiler efficiency or even stops it altogether from working. The resulting damage can require expensive repairs, increase heating costs, and reduce the overall lifespan of the boiler.
To combat the accumulated sludge in the pipes, a system flush may be required. Depending on the severity of the issue, this could be a costly and time-consuming process. Moreover, doing so will not reverse any damage that’s already been done to the boiler. By the same token, boiler manufacturers are becoming more stringent about their warranty claim requirements. Installing a boiler accessory as a precautionary measure is the most consistent way to ensure due diligence is being done. The best protection from iron sludge is to prevent it from ever reaching the appliance.
To protect the boiler, consider the Magnetic Boiler Filter (MBF) from Webstone®, a brand of NIBCO. It captures ferrous and non-ferrous debris before it can reach the boiler using a high-powered 12,000 Gauss magnet. Its internal filter knocks out sediment as it enters the unit, breaking down the sludge and maintaining optimal flow rate. The build-up is captured in the body, which has a large storage capacity to increase time between service. The strapped cap is also used to actuate the integrated drain valve, making it simple to remove accumulation when needed, and a service tool is included to help remove the filter housing with ease.
The MBF bodies feature G-thread ends for connection to your choice of MIP, FIP, sweat, or press union fittings. Unions and bodies can be purchased as an installation kit or as separate components depending on the installer’s preference. Optional lead-free dezincification-resistant brass isolation valves are also available to simplify future service. When installed in conjunction with a circulator pump, the flanged ball valve saves space, labor, and leak paths compared to the off-the-shelf assemblies that would normally be required to connect the two appliances. It also mitigates the risk of electrolysis and galvanic corrosion, while allowing virtually no air into the system upon pump replacement. For more simple isolation needs, Webstone offers straight and angled G-union ball valves with reversible handles.
For smaller systems, the ¾” and 1” models feature a universal diverter that allows the MBF to be used in both horizontal and vertical piping orientations on the system return line. For horizontal installations on the system run, the Magnetic Boiler Filter XL model is now available in sizes 1¼” or 1½”. Introduced in 2021, the patent-pending MBF XL is ideal for larger residential and light commercial boiler applications, with a robust 2-layer metal mesh filter and manual air vent.
Webstone offers a wide array of system performance products designed to support efficient operations and protect components. To learn more about how you can work smarter, visit WebstoneValves.com.
In a hydronic system, every installation is an opportunity to improve efficiency. The products you select for the job not only impact the installation of today but the performance of tomorrow. This is especially true when installing a boiler; the components you pair with the unit can mean the difference between a simple installation and Read more
In a hydronic system, every installation is an opportunity to improve efficiency. The products you select for the job not only impact the installation of today but the performance of tomorrow. This is especially true when installing a boiler; the components you pair with the unit can mean the difference between a simple installation and a smarter installation.
Auxiliary boiler accessories range in both form and function. The best products for the job should be designed to save time, space, and labor during installation. They should also provide controls to ease future maintenance and should protect the boiler and system components over time.
With these goals in mind, Webstone has developed the most complete selection of under boiler solutions available today. Its under boiler program is a single source for better installations, with products that also simplify and reduce the number of maintenance callbacks.
The Hydro-Core™ manifold simplifies the installation and service of the primary heating loop. This solution combines closely-spaced tees with isolation valves to achieve hydraulic separation for the heating loops, isolates the components within the loop, and purges the system. A T-Flow ball directs the flow into either the boiler or the drain, which can be configured in a number of ways to assist with purging, filling, and descaling/cleaning. Its compact, forged-brass body replaces up to 17 individual components, eliminates 16 leak paths, and saves over two hours of labor.
To improve overall system performance, the Air Separator uses a unique stainless-steel coalescing medium that captures both microbubbles and static air. The separated air collects in the top of the unit, where it forces a pin-guided float to drop down and open a vent. Once the air is released, the float rises once again and closes the vent. This reduces noise as well as wear on system components caused by trapped air in the pipes. The vertically mounted model is ideal for installing on the boiler outlet, where the air can be separated and vented before it reaches the rest of the system.
To protect the boiler from iron sludge that can accumulate in a hydronic system, consider the Magnetic Boiler Filter. Installed on the system return line, it captures ferrous and non-ferrous debris before it can reach the boiler using a high-powered 12,000 Gauss magnet and plastic filter. The drain makes it simple to remove accumulation, with a strapped cap that can be used to actuate the drain valve. A universal diverter allows the Magnetic Boiler Filter to be used in both horizontal and vertical piping orientations. The service tool is also included to help install and maintain the filter with ease.
Both the vertical mount Air Separator and Magnetic Boiler Filter are outfitted with removable G1 threaded end connections (available in sizes ¾” and 1”, with MIP, FIP, SWT, or Press ends), offering added versatility to any installation. These threads allow the installer to easily add isolation valves for future service, or a temperature gauge to verify boiler output right at the source.
A full-featured under the boiler installation from Webstone requires no more than 22” of space and delivers cleaner, more professional-looking results. Solutions are also available for boilers with external pumps and combi domestic hot water connections from the E-X-P™ Series of Tankless Water Heater Service Valves. To find all of these products and more, visit www.webstonevalves.com.
Founded in 1954, Webstone now operates as a brand of NIBCO INC. and is recognized as an industry leader for innovative design of residential and commercial valves used in plumbing, hydronic, radiant, solar and geothermal applications. These designs focus on time and space-saving concepts that simplify future maintenance and upkeep of all piping systems. Some of the Webstone trademarked and patented items include Hydro-Core™, The Isolator®, E-X-P™, Pro-Connect™, and Pro-Pal® step-saving valves.