Who wouldn’t want to save nearly 500 man-hours on a project? That’s what CSM Mechanical did on a job for the City of Dearborn in Michigan – thanks to Viega’s MegaPressG fittings. By reworking plans to make the natural gas piping distribution system 4” or smaller on the police and courts buildings, and by choosing Read more
Who wouldn’t want to save nearly 500 man-hours on a project?
That’s what CSM Mechanical did on a job for the City of Dearborn in Michigan – thanks to Viega’s MegaPressG fittings. By reworking plans to make the natural gas piping distribution system 4” or smaller on the police and courts buildings, and by choosing to press instead of weld, the CSM Mechanical crew calculated a savings of 491 man-hours.
“The job just went in absolutely phenomenally,” said Craig Mortz, owner of CSM Mechanical. “We saved so much. We took an estimated 30-day project and finished it in 12 days!”
CSM Mechanical has been working for the past four years on an upgrade and update of the mechanical systems campus-wide for the City of Dearborn’s five municipal buildings. Originally constructed in the 1950s, the buildings all had one central powerhouse with heated and chilled water. The renovation plans included disconnecting the heating plant from the central source, upgrading the central chiller plant and giving each building its own individual boiler plant for improved efficiency and energy savings.
None of the buildings were plumbed for gas, and original plans for the police department building included a 6” gas main that was to be welded. Mortz and his team took a look at the project and knew they could improve on the design.
“In working with the owners and with Viega, we got concessions from the natural gas provider to increase the supply pressure so that we were able to get the system down to a 4” line,” he said. “We told the customer we could then also press it instead of welding, which would be faster, safer and save money.”
CSM Mechanical put in almost 1,000 feet of 4” gas pipe, using MegaPressG fittings. CSM Mechanical’s team was the first in Michigan to have the jaws and tool for the larger-diameter MegaPressG fittings, and they were excited to put them to work.
A four-man crew (instead of the six that would have been needed for welding), led by Field Operations Manager Tyler Pryzwara, completed the job. The workers put eight air handlers and four gas-fired boilers in the police and courts buildings, connecting everything with MegaPressG.
Specifications and assistance from Viega were vital in getting MegaPress – and the smaller-diameter pipe – approved for the project, Mortz said.
We showed the owners all the pressure test ratings and standards that MegaPressG is capable of,” Mortz explained. “When we increased the supply pressure and decreased the plumbing size to 4, we were well within any operational and conditional limits for this installation.
“Just the logistics of welding 6” carbon steel pipe and manually distributing it across the various building roofs is where our biggest time savings came from,” Mortz said. “As opposed to 4” pipe that is lighter and can be cut and prefabricated – that saved a lot of time.”
The safety aspect on this project was also a huge benefit. Because the police building is occupied and active 24 hours a day, welding posed significant safety and fire hazards since there were no “off hours” to do the work in. Plus, the buildings have a tar/pitch roofing system.
“We didn’t have to weld on the roof, so we didn’t have sparks and flames and fire blankets and all of the associated PPE,” Mortz said. “Safety was a huge win for us on that building and on the project overall.”
Once installed, CSM Mechanical pneumatically pressure tested the system, which included 1,811 mechanical joints, to 150 psi with no issues or leaks. As winter temperatures set in, the buildings were heated via the new boilers and natural gas line without a problem, providing the City of Dearborn with substantial energy savings and improved efficiencies.
It’s that time of year again where media, prognosticators and media prognosticators try to look into the immediate future to predict, and make sense of, the short-term economy. And, yes, even in this uncertain climate. According to the Air-Conditioning, Heating & Refrigeration Institute (AHRI), U.S. shipments of residential gas storage water heaters for January 2021 Read more
It’s that time of year again where media, prognosticators and media prognosticators try to look into the immediate future to predict, and make sense of, the short-term economy. And, yes, even in this uncertain climate.
According to the Air-Conditioning, Heating & Refrigeration Institute (AHRI), U.S. shipments of residential gas storage water heaters for January 2021 increased 3.4 percent to 397,342 units, up from 384,213 units shipped in January 2020. Residential electric storage water heater shipment saw a 2.4 percent increase in January 2021 to 395,640 units, up from 386,291 units shipped in January 2020.
Commercial gas storage water heater shipments decreased 7.8 percent in January 2021 to 6,642 units, down from 7,207 units shipped in January 2020. Commercial electric storage water heater shipments decreased 7 percent in January 2021 to 11,737 units, down from 12,626 units shipped in January 2020.
Having said all of that, Mechanical Hub decided to go right to the source to get an up-close sense of how the market is faring. We continue our Forecast Series with Bruce Carnevale, president & CEO, Bradford White.
MH: When it comes to 2021 industry forecasts, the most resonant word I hear is optimistic. That word can become hollow if it doesn’t have any substance backing it up. I’ve read reports that residential service repair and remodel may remain constant with a slight increase in early 2021. What does the short-term economy look like as it relates to BW?
CARNEVALE: In a word, challenging. While demand for our core residential products remains strong, material and labor costs have risen substantially. Labor availability for manufacturers is still a significant problem and has been exacerbated by COVID-19 complications and government policies. Steel prices are at or near all time highs, and supply is becoming an issue for some manufacturers. These factors lead to longer lead times, higher prices to the end user, and product shortages.
We know intuitively that the “nesting” effect has led to increased demand because household appliances are being use much more that they normally would be. There is no good data on magnitude of the increased demand, nor how long it will last.
Commercial demand has recovered slightly, but with commercial businesses still in some state of shutdown in much of the country, we don’t see that segment starting to recover until the second half of 2021. It is unlikely that the commercial segment will fully recover to pre-pandemic levels until after 2022 because so many businesses will permanently shut down as a result of the pandemic-forced shutdowns.
MH: What are some indicators you look at to determine trends, movements, etc.?
CARNEVALE: We look at traditional indicators such as housing starts re-sales, mortgage rates, CPI, consumer confidence, manufacturing output and inventories, unemployment rates, etc. Several years ago, we incorporated student loan debt into our analyses since it has such a significant impact on first time homebuyers. Additionally, we closely follow regulations and all levels and social preferences to determine their impact on product trends.
MH: I read somewhere that at the rate the U.S. is distributing the vaccine, we should be back to “normal” by 2024. Perhaps that’s a bit overly dramatic, but how does (has) BW positioned itself from the “fallout” of COVID-19?
The honest answer is that nobody really knows when we will be back to normal. Even after we are, there will be lasting effects from the pandemic. We are following the data and trends closely and adjusting our strategy accordingly. We expect some pre-pandemic trends to change significantly. For example, the trend toward urbanization will change as more people are able to work from home. This leads us to believe that the housing new construction will shift away from multifamily towards single family as people can move further out from cities.
Additionally, we are solidifying supply chain and strengthening our contingency plans, further developing our own work force, and investing significantly in R&D to bring relevant, innovative products to the post-pandemic market.
MH: Is the only certainty heading into early 2021 uncertainty? How do you forecast and budget for such uncertainty? (Or is it fairly certain at this point during the pandemic?)
CARNEVALE: Uncertainty has made forecasting for 2021 is as much art as it is science. We used an immense amount of data, both historical and forward-looking, and applied significantly more assumptions than we typically would. We also included insights derived from some original research projects we commissioned.
MH: Without getting overly political, does a change at the presidential level (and congress) change the outlook for your company, if at all? (Infrastructure, regulations, green energy initiatives, etc.)
CARNEVALE: Yes. It is no secret that the Biden administration will have a very different policy positions than the Trump administration. Some of the expected changes may be helpful, and others will present challenges. Infrastructure legislation, for example, will be good for our industry. We know there will be a focus on green energy initiatives, and that too can be good for our industry if they are thoughtfully applied. The regulatory environment will become more challenging, but we are hopeful that the new administration will partner with manufacturers in developing new regulations.
Mechanical Hub continues its series of exclusive Q & A sessions with industry leaders and players to get their views on the future, and living in a COVID world, and an insight into the market in 2021. The American Supply Association released its annual sales report for 2020 and the ASA Pulse sales report shows Read more
Mechanical Hub continues its series of exclusive Q & A sessions with industry leaders and players to get their views on the future, and living in a COVID world, and an insight into the market in 2021.
The American Supply Association released its annual sales report for 2020 and the ASA Pulse sales report shows member distributor respondents enjoyed an average sales growth of 4.4% and a median growth of 6% during the fourth quarter of 2020; however, distributor respondents doing business primarily in the industrial pipe, valves and fittings channel continued to report declines.
Total ASA distributor respondents reported a median 1.4% sales growth for the full year 2020 vs. 2019, and inventory levels rose 4.9% in the fourth quarter of 2020 compared to the fourth quarter of 2019.
This week, Mechanical Hub features Bill Gray, president, Uponor North America to get his company’s pulse for 2021. You get the sense that it’s time to move forward and the time is now to take full advantages of the opportunities that lie ahead.
MH: While putting together the Mechanical Hub annual forecast last year, you were one of the only ones to go on record who took COVID into account in the short-term up until that point in mid-January 2020. What were you hearing?
GRAY: We were starting to hear “noise” in the supply chains. You have to understand, I have a mother in the background who was reading all the articles, warning me about traveling to Europe and Hawaii. What sounds like wisdom from me is actually deriving from my mother yelling in the background to stay home.
MH: Most of the residential guys are doing fine, but there are hiccups with commercial and industrial sectors. What does the short-term economy look like for Uponor? What are the economic indicators telling you?
GRAY: This is a question we try to answer on a weekly or bi-weekly basis with our European parent company. We are currently enjoying a very healthy level of business. In 2020, we hit the brakes in April after a great first quarter. By the end of May, it was all back in a big way. All that demand that fell off, people decided to get that work done. Through Q3, it was good volume.
We knew there was more volume going into residential. For commercial, no one was stopping projects already coming out of the ground. I don’t know when we will see commercial projects begin to tail off. As you know, 12, 18, or 24 months is nothing to get a commercial project rolling. What I am told is that there are fewer projects to quote in commercial order books. Certain segments are more adversely impacted than others. For example, it is hard to imagine you are going to build a new hotel if you haven’t already broken ground.
I am one of those guys who normally spends 75 to 100 nights a year in a hotel. In 2020, I spent maybe 20, and all of those were at the beginning of the year. So that challenge to commercial will keep getting pushed forward. They will still need to perform retrofits, and that might open up some opportunities.
Residential is on fire, supported by demographic demand that has been held back. We often speak of “natural” household formations coming in at 1.5 million annually. We never achieved that level coming out of the past recession, so the demand gets pushed forward. Meanwhile, existing homes valued between $250,000 and $500,000 are going for the asking price or higher and don’t last very long at all on the market. Builders of new homes are building into their 2022 and 2023 land plans currently.
One of the factors that may bring down that activity is that builders cannot get land fast enough, as they burn up all of their lots now. So, we are in a window now, and everyone is building homes as fast as they can, and prices are slowly climbing. Input prices are crazy. Truss packages—nobody builds trusses on the job site anymore—are going for 3X or 4X vs. 2020 levels. Insulation deliveries are crazy; all the HVAC and mechanical stuff—crazy. Our friends over at Bradford White are at six to eight weeks currently.
There is demand out there. RWC just released their numbers, but had great sales growth last year with more exposure to DIY through Home Depot and Lowe’s. We know the latter pair are doing very well. We are seeing a lot of switch-in-spend right now. “I cannot go on vacation, so I am going to work on my house and yard.” Many cannot get a contractor to do the work, and if they do, the pricing can be very high. “I’m willing to take the work, but it will cost you.”
MH: As far as inventories and supply, how is Uponor faring?
GRAY: We shut down the plant for eight days in April and laid off some staff in distribution and manufacturing. We have them back, plus. We are up to a month behind right now against a strong order volume. We were famous for delivering our product on time and in full. The problem definitely relates more to residential—smaller-diameter pipe.
It is what it is right now, but I question how long this activity can be sustained. Most companies, from what I have read, are saying like the first half, maybe through Q3 2021. But there is no election this year. We will see what happens with the stimulus packages. Do they finally do something on infrastructure? We need infrastructure work—now is the time to do those projects. Money will never be cheaper, nor labor more plentiful. But if you wait until a full economy, the challenges will be much greater.
I think if the federal government plays this right, understanding the dynamics of the market today—like in 2008-09, shovel-ready projects that will keep the economy going—I think construction could be really good—or really challenging. A lot of variables have not played out yet.
MH: How are you steering the ship to deal with COVID? You have gotten through 2020, is it all systems go? Anything different?
GRAY: What we did as well as or better than anyone else—not just in our industry, but in other industries too—is that we got on top of the problem early with our COVID Task Force. Originally, we were focused on problems in the supply chain, but that transitioned very quickly to our employees’ health and safety, as COVID hit the United States. We started looking at where our employees were traveling for work, creating an awareness, telling them if you are going to an area that may be compromised, be sure you are taking the proper precautions for yourself and your colleagues.
We were able to keep the plants open, because we were designated—along with most of new-construction markets and building products—as essential services. We have been promoting health and safety first, then the continuity and integrity of our factories, making sure we are able to ship products to customers. That is how we cascaded these priorities.
At Uponor, we went virtual on Friday, March 13, 2020, with the idea that we should test our systems in case we must work from home at some point, and everything worked out well from an IT perspective. As it turned out, ironically, the mandate to work from home came down over that weekend.
Next, we did a live migration to Microsoft Teams, which was a huge improvement over our previous platform.
As the situation has “stabilized” now—as much as it can be stabilized—we are continuing monthly calls with all employees. The leadership team and I continually explore what’s new, what’s different? When can we expect to come back to the office? What’s coming back going to look like? We try to manage all that.
From my perspective, we won’t be coming back to anything normal probably until 2022. My boss from Finland visited the United States the week before the AHR Expo in 2020. I don’t expect to see him in the United States at all in 2021. It’s been spotty in that part of the world, although with their stronger central governments, they seem to have managed COVID more effectively. Their countries haven’t had the same levels of infection. My next trip to Europe may be Q1 of 2022. By then, I should have the vaccine, I am confident.
The big unknowns on the horizon are the variants of COVID and whether the vaccines will help prevent their spread. Or is our future more pandemics? I don’t know right now.
MH: Last month, Uponor launched its new Complete Polymer Solution for commercial-piping applications in the U.S. How do you manage a launch like this in the midst of a pandemic and the cancellation of a major trade show?
GRAY: We did a soft launch around the announcement of the relationship with Pestan at the AHR Expo in 2020. We understood the amount of work that lay in front of us. For a company like Uponor to launch a product line of this magnitude, it is a major endeavor.
Which is why I have such an appreciation for our team and their ability to pivot at every opportunity, figuring out just how we would get all the work done. We knew the objective; we knew the amount of work we had to do. But there was a tremendous amount of creativity to making it all happen. Working with our health and safety people, our team developed a protocol for how we would do all this work internally while maintaining proper social distancing.
Then, with the launch itself, there is a lot to going virtual. It may look like it’s going rather smoothly. But when you see the machine behind the people, and how it makes this all work, you can’t help but be impressed. I did my on-camera interview a couple of weeks ago, and at the time it feels like a disparate collection of takes and cuts. But they brought it all together through an editing process that makes even me look good. That’s a pretty tall order!
MH: The market for this PP-RCT launch right now: Is it targeted for domestic water as well?
GRAY: We believe the best opportunity is mechanical. Pursuing domestic water would fragment our efforts. If we focus on mechanical and get really good at that, we can start taking on plumbing. Plumbing is more complex than mechanical; there are different dynamics at play. We think this is the best strategy for us right now. If you are a small company without much of a brand, you can do a lot more across more markets without much risk. If Uponor puts its name on something, we want to make sure we have it right, so our customers are confident it will work.
That is part of the leverage we are providing. If Uponor is offering these products with the full bundle of support—the national rep network, our knowledgeable sales force, on-site training and technical support—the customer can feel better about getting involved. We just felt plumbing would fragment our efforts too much.
Bill Gray is president, Uponor North America.
HydroSketch is a cloud-based software for drawing piping and electrical schematic diagrams to document hydronic heating and cooling systems. It was designed for users who need to make a simple drawing, without the lengthy learning curve associated with most CAD software. Its intuitive interface uses the concept of “drag and drop” to add components from Read more
HydroSketch is a cloud-based software for drawing piping and electrical schematic diagrams to document hydronic heating and cooling systems. It was designed for users who need to make a simple drawing, without the lengthy learning curve associated with most CAD software. Its intuitive interface uses the concept of “drag and drop” to add components from several “toolboxes” to a drawing canvas. These components are then joined into piping or electrical systems using intelligent connectors.
HydroSketch is now available in single user licenses at less than 1/3 of its original cost. A single user license costs $99 and lasts 3 years. This allows contractors, installers, wholesalers, engineers, and technical service representatives to generate unlimited numbers of drawings for just $33 dollars per year.
Standing in the entryway to the office, I noticed a poster on the door which read, “Write drunk, edit sober.” A quote attributed to Ernest Hemingway, I knew like hell he wanted to, but I don’t think he would ever sacrifice the things he did the best. You see, Bob Mader was the consummate professional Read more
Standing in the entryway to the office, I noticed a poster on the door which read, “Write drunk, edit sober.” A quote attributed to Ernest Hemingway, I knew like hell he wanted to, but I don’t think he would ever sacrifice the things he did the best. You see, Bob Mader was the consummate professional who communicated volumes from the weight of his words. And perhaps that’s why he had that poster on the door. Hemingway was famous for short prose, bereft of too many details, a mirror for Mader’s verbal prowess. Bob was a man of few words, anyone would tell you that. But once you got in, you could feel his warm heart, his hearty laugh, his dry sense of humor and the grace in which he interacted with people. And putting pen to paper, he was the best at his craft—the hard work, the writing, the preparedness and research, and the long hours to be “fair and balanced” to everyone, no matter the circumstances.
As I entered his office, I scanned the room and noticed all of the trinkets, the swag from industry events, the trade show name tags strategically located throughout—five decades of experiences in the plumbing and HVAC industry. Stuff that most of us take for granted or throw away as soon we leave an event. Not Mader. He loved every part of being a trade journalist. He lived it.
While Bob was working late that Friday afternoon to finish a story, I sat down and started picking up those experiences. The demo fitting from a trip to Wichita, the beer stein from the trips to Germany, the cowboy hat from a trip to Nashville, the ticket stub from the trip to Fenway and the basket of thumb drives from the countless trade shows. The room was full of experiences, and great memories.
Bob sometimes brought his beautiful wife, Kevyn, to these events, and I was fortunate to meet her and share a laugh with the both of them. While on a trip to D.C., she affectionately referred to him as her “warm biscuit.” Warm, affectionate and caring in every way, I completely understood.
Bob Mader passed away this past Monday, February 22, and it has left a hole in my heart. When Kevyn informed me through a message on Facebook, I couldn’t believe it. I mean, I had just talked with him last week. How could this be possible? I assumed that her account had been hacked. I immediately called his cell and it rang until I heard that familiar voice—that he’d get back to me as soon as he could. But this time, he wouldn’t.
Bob was a gentle giant. Gentle in how treated people with grace, dignity and fairness. Giant not in size but in journalistic stature through the weight of his pen. For nearly five decades, Bob was the consummate professional as he championed for the PHVAC industry, and he went about his business the right way. He was my mentor and my good friend, and I will miss him dearly. I love you, Bob Mader. I hope you know that.
I’m sure you all have your stories with Bob, and let’s rejoice in them. Let’s raise a glass and cheer our good friend. And oh, please don’t let Mader know, I don’t think Hemingway ever said that. 🙂