Sustainability

The Caleffi Green was introduced to North America at the recently held AHR Expo in Chicago.  The global initative defines a path forward with a multi-faceted plan of action for sustainability. An executive leadership team from the company’s Italian headquarters attended AHR to launch the initiative. Federica Beretta, Brand and Content Marketing Manager from Caleffi S.p.A Read more

The Caleffi Green was introduced to North America at the recently held AHR Expo in Chicago.  The global initative defines a path forward with a multi-faceted plan of action for sustainability.

An executive leadership team from the company’s Italian headquarters attended AHR to launch the initiative. Federica Beretta, Brand and Content Marketing Manager from Caleffi S.p.A. stated, “We have launched a project called The Caleffi Green and we have been spreading it out all over the world.  Sustainability is not only about processes and products, it is also about people.  Every action is important.”

Caleffi’s global commitment to sustainability and resiliency is not new. Manufacturing is accomplished in an energy conscious manner, while prioritizing a healthy work environment for employees.  For example, air pollutant emissions during the brass forging process are maintained 33% below the maximum particulate matter regulations in effect in Italy.  More specifics can be found in the recently published Caleffi Group Sustainability Report.

As a reflection of Caleffi’s dedication to reducing its carbon footprint, a North America facility expansion will incorporate photovoltaic panels set to provide over 80% of the building’s electricity demands. In addition, over 90% of the building’s materials and labor will be regionally sourced.

Additionally, the North American group will expand the Caleffi Cares program to include a Volunteer Time Off (VTO) policy. Each member of the team has enormous potential to make an impact in their community. Milwaukee-based and remote employees have paid time to volunteer with the charities and organizations that make a positive impact in their families and communities.  At the end of the year, Caleffi will hold a company-wide Lunch and Learn where employees can report on how they spent their time and share success stories.

Count on Caleffi to continue to support the industry with non-proprietary educational resources in our commitment to Excellence in Education.  To design, install and service the best-case, energy efficient and water conscious systems there is no room for gaps in stakeholder training.  It is in the collaboration of ideas and technologies from design to installation.  We are committed to help all stakeholders achieve these lofty goals with resources such as the semi-annual idronics™ journal and Coffee with Caleffi™ webinar series.

Heating oil doesn’t have the market share of some of the other fuels, but it’s used in about 4.5 million homes in U.S. Most of these homes are concentrated in the Northeast, but heating oil is in use to some degree in almost every state in the country. And the heating oil’s market share has Read more

Heating oil doesn’t have the market share of some of the other fuels, but it’s used in about 4.5 million homes in U.S. Most of these homes are concentrated in the Northeast, but heating oil is in use to some degree in almost every state in the country. And the heating oil’s market share has been shrinking over time in the face of climate change and a growing global awareness of environmental issues. The home heating oil industry is undergoing a remarkable transformation.

A quiet renaissance is taking place in the industry as communities, companies and individuals turn to a cleaner and more sustainable alternative to keep their homes warm during the cold winter months, while reducing their carbon output. That alternative is renewable liquid fuels. Electrification is often touted as the only decarbonization solution when there are many viable options, including renewable liquid fuels. Utilizing all options is the prudent approach to a worldwide problem of such immense scope.

The Need for Change: From Fossil Fuels to Renewable Liquid Fuels

For decades, homeowners have relied on traditional heating oil derived from fossil fuels to combat the chill of winter and provide abundant domestic hot water. However, with the environmental impact of these fuels becoming increasingly apparent, and with government mandates for carbon reduction, the need for a greener alternative has never been more pressing. Enter both biodiesel and renewable diesel—renewable energy sources that offer a solution to reduce carbon emissions and create a more sustainable future rapidly and economically.

The Rise of Renewable Liquid Fuels

Biodiesel, made from organic materials such as plant oils, animal fats or recycled cooking oil, is emerging as a game-changer in the heating industry. Unlike traditional heating oil, biodiesel produces up to 90% less greenhouse gas emissions, making it a cleaner and more environmentally friendly option. The shift toward biodiesel aligns with the global push for renewable energy sources and a reduction in dependence on fossil fuels.

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Renewable diesel is derived from the same biomass feedstocks as biodiesel but undergoes a different production process. Renewable diesel is gaining popularity as a low-carbon alternative to traditional heating fuels. Unlike conventional fuel, which is derived from crude oil, renewable diesel significantly reduces greenhouse gas emissions and promotes a more sustainable energy future. Renewable diesel is in wide use in Europe for space and domestic water heating, particularly in the UK where renewable diesel incentives and mandates are upcoming.

During the transitional phase, renewal liquid fuels are commonly blended with each other and conventional petroleum. These blends are referred to as BXX, the XX representing the portion of renewable fuel. For example, B20 would be 20% biodiesel and 80% petroleum. Blends of biodiesel and petroleum are often referred to as Bioheat®.

Initiatives Leading the Way

Manufacturers, as well as national and state associations, are taking the lead in this transition. Forward-thinking fuel dealers and individuals are driving change from the ground up. These initiatives focus on producing new burners, appliances and accessories that are rated for renewable liquid fuels, education, outreach, and the development of infrastructure to support the adoption of renewable liquid fuels for home heating.

In many cases, these initiatives are not only reducing the carbon footprint of communities but also contributing to local economic development. Renewable liquid fuel production often involves repurposing waste materials, creating new jobs, and supporting local businesses engaged in the sustainable energy sector. Utilizing waste products from agricultural production helps both the American farmer and the economy.

How to Transition?

Most fuel dealers and homeowners don’t jump immediately from heating oil to 100% biodiesel, they slowly transition the blend level upwards over time. This slow transition makes it a non-event; the homeowner and technician observe no noticeable differences and no changes in equipment are needed. As filters, gaskets and other components are replaced over time, they should be upgraded to versions rated for use with biofuels.

The same holds true for appliances—when they reach the end of their lifespan or are upgraded for efficiency purposes, renewable fuel rated boilers and furnaces should be installed. The Inflation Reduction Act (IRA) recognizes the advantages of renewable fuels and authorizes a $600 tax credit for a new liquid fuel furnace or boiler rated for at least B20.

Success Stories: Homes Heated by Biodiesel

There are more than 300,000 companies and consumers that have already made the switch to B20 or higher blends, and are experiencing firsthand the positive impact on both the environment and their wallets. Jacqueline Hart, Executive VP of Hart Home Energy in Oakdale N.Y., remarked, “Our family began injection blending biofuel more than 20 years ago because we felt it was the right thing to do to decrease our dependency on foreign oil sources and to make the environment cleaner for future generations.

Since that time, we have increased our blends, participated in every local field study conducted in our area, and have used B100 in our own homes and business. We have seen a large reduction in service calls. The Hart Family remains committed to providing the cleanest and most sustainable carbonless fuel of choice for our customers and neighbors.”

These benefits require little to no upfront capital investment unlike many other decarbonization options and provide immediate carbon reduction, not at some future time as other solutions promise.

Challenges and Future Prospects

While the transition to renewable liquid fuels presents numerous benefits, it is not without some minor challenges. Infrastructure updates, technician education and public awareness are hurdles that the industry must overcome. However, as technology advances and support grow, these challenges are becoming increasingly manageable. Technician education will play a vital role in this transition. Just as some were resistant to PEX and PVC replacing copper and cast-iron pipe or press technology replacing sweat, there will be those opposed to this future fuel.

Looking ahead, the future of the home heating oil industry seems destined for a renewable rebirth. Governments, businesses and individuals are recognizing the urgency of addressing climate change, and the home heating sector is a crucial battleground in this environmental struggle. In the pursuit of a greener warmth, the transition to renewable liquid fuels is not just an industry shift, it’s a collective effort to preserve the planet for generations to come.

As communities unite in this endeavor, the home heating oil industry, soon to be renewable liquid fuel industry, is proving that sustainable choices can keep us warm and comfortable while protecting the world we call home.

Robert O’Brien is Director of Education, National Oilheat Research Alliance (NORA).

Our good friend Mike Prencavage Jr., owner of The Family Plumber, Los Alamitos, Calif., and president of PHCC CA-ORSB, and some of his California PHCC constituents, recently took a tour of SoCalGas’s [H2] Innovation Experience and new model net zero home. “We were fortunate to visit the SoCalGas facility in Downey, Calif., more specifically a Read more

Our good friend Mike Prencavage Jr., owner of The Family Plumber, Los Alamitos, Calif., and president of PHCC CA-ORSB, and some of his California PHCC constituents, recently took a tour of SoCalGas’s [H2] Innovation Experience and new model net zero home.

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“We were fortunate to visit the SoCalGas facility in Downey, Calif., more specifically a mockup home that runs off a mix of hydrogen and natural gas. The system is a H2 microgrid; it’s a regenerative system that can operate solely based off a small amount of water input from either a city source or from a desalinized source, or ocean water,” says Prencavage Jr.

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The Innovation Experience is North America’s first-ever clean hydrogen powered microgrid and home. This project demonstrates how carbon-free gas made from renewable electricity can be used in pure form or as a blend to fuel energy systems and communities of the future.

Part of the Experience features clean hydrogen production and storage along with a nearly 2,000 square-foot home that can draw power from solar panels and convert excess renewable energy into clean hydrogen. “Simply put, the net zero home is using solar energy through PV panels, which is then stored in batteries—that’s for the electricity to actually power the home. Then, through an electrolysis method, running the electricity from the battery through water, they are creating hydrogen, which gets stored in a tank which then gets used to mix with the natural gas in the home so that it reduces your natural gas intake from the city by 20 percent,” says Prencavage Jr.

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SoCalGas has made a considerable, multi-million-dollar investment in what they believe is the future of clean renewable energy. “It is truly amazing how technology has gotten to this point for renewables. As the argument has always been we’re switching to electricity—here is California, it has been a huge push—most Californians understand, we just don’t have the infrastructure for this … so this visit opened a lot of minds to an alternative-type fuel source when it comes to a blended mix of hydrogen and natural gas,” says Prencavage Jr.

Listen to more on the SoCalGas visit by listening to the Appetite for Construction podcast here:

Uponor North America (Uponor) announced Anna Picchetti as the new Vice President of Marketing & Strategy, effective May 8, 2023. In her role, Anna will oversee Channel Marketing, Portfolio, Analytics, Sustainability, Segment, Engagement, Brand, and Communications. She will report to Uponor North America President Andres Caballero and be a key member of the company’s Senior Management Committee. Anna joins Read more

Uponor North America (Uponor) announced Anna Picchetti as the new Vice President of Marketing & Strategy, effective May 8, 2023. In her role, Anna will oversee Channel Marketing, Portfolio, Analytics, Sustainability, Segment, Engagement, Brand, and Communications. She will report to Uponor North America President Andres Caballero and be a key member of the company’s Senior Management Committee.

Anna joins Uponor with 20 years of experience in Marketing and Operations across industrial, technology, and medical device industries. She brings a wealth of experience developing forward-thinking strategies with a strong track record of execution at industry-leading brands such as Tennant, SPS Commerce, and Honeywell. She has worked at the forefront of innovations like autonomous vehicles and renewable energy, managed high-growth SaaS products and positioning, and transformed customer experiences.

“To help us move our business and aggressive growth goals forward, it was important we found a senior leader who can lead market disruption and drive innovation and segment growth initiatives all while guiding channel development, portfolio management, and go-to-market strategies,” says Caballero. “I’m confident Anna’s approachable leadership style will be a good cultural fit, as she has a proven track record of engaging teams by intentionally listening, learning, and setting clear expectations and outcomes.”

Anna earned a Master of Business Administration degree from the Carlson School of Management at the University of Minnesota. She is a member of the Women United Committee for the Greater Twin Cities United Way chapter and is also a member of Chief, a network for women in the C-Suite as well as senior executives and vice presidents. In addition, she is a USA Hockey-certified coach with a local youth hockey program.

For information about Uponor products, systems, services, and solutions, visit uponor.com.

M, System M

Taco’s System M air-to-water heat pump is meeting the demand for higher efficiencies and the inevitability of beneficial electrification. Coming off the heels of its 2023 AHR Expo Innovation Award for Sustainable Solutions, Taco’s System M’s air-to-water heat pump system is making waves in the field as well. “You really want to come out with Read more

Taco’s System M air-to-water heat pump is meeting the demand for higher efficiencies and the inevitability of beneficial electrification.

Coming off the heels of its 2023 AHR Expo Innovation Award for Sustainable Solutions, Taco’s System M’s air-to-water heat pump system is making waves in the field as well. “You really want to come out with innovative products that provide enhanced value in the marketplace. The System M is just that—the award is a great validation for the entire Taco R&D team,” says Mark Chaffee, Vice President, Product Management, Taco.

Why did Taco, a leading manufacturer of high efficiency indoor heating, cooling, and plumbing comfort systems, dive into the heat pump market? “We saw the trends in electrification coming so we wanted to include hydronically-based heat pumps to our line of already reliable comfort systems products. The last thing we need is more distributed refrigerant systems, if we are going fossil-fuel free and non-CO2 producing equipment, why not do it with water—with a GWP of zero,” says Chaffee.

The System M outdoor unit

System M responds to increasing HVAC electrification trends while providing superior comfort, high efficiency and ease of installation. With just six pipe connections, the heat pump provides up to 44,000 BTUh, 3½ tons of cooling, and a max COP of more than four.

The technology is solar PV and smart grid ready, designed specifically for a low carbon society and built with the knowledge that water is the most efficient and natural energy transfer medium on the planet.

Rural Application

In a single-family, older brick farmhouse in Plainfield, a small town located in north central Vermont, the System M was piloted and installed in February 2020. Thanks to the ingenuity of Rick and Peter Lloyd of Lloyd Home Services, Emerson-Swan and Taco, another satisfied customer was converted to a non-fossil fuel powered heating and colling system with full PV integration.

But, because of Vermont’s extreme cold winter temperatures, the installation did not come without its challenges. “Here in Vermont, there are old homes with little to no insulation in many parts, such as this application before renovations. Though air sealing and spray foam upgrades were added to the home, the seasonal winter temps do offer challenges to heat pump systems holding comfort levels without a back-up or supplemental heat source,” says Rick Lloyd, service manager.

The mechanical room at the Vermont farmhouse

As was the case with Plainfield home, a homeowner’s insulation mistakes, and outdoor temperatures dipping to -20F for consecutive days, concern for supplemental heat was valid, and a back-up pellet boiler was part of the design. When the temperature outside dropped, the back-up pellet boiler kicked-in to provide a secondary natural source of heating. Balancing the two heat generation systems provided the ultimate efficiency throughout the year for a first of its kind fossil-fuel free instalation in Vermont.

There were some early assumptions on BTU heat loss for the historic building that turned out to not be true, says Lloyd. “The proper BTU heat loss survey and calculation in any high efficiency equipment upgrade is important, especially one where the hot and cold extremes are as wide as here in Vermont. As a company we strive to ensure any work—whether a system upgrade or a repair we do in association with heating or cooling—meets or exceeds the desired results,” says Lloyd.

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Chester Birchwood (r), owner, HVAC KINGS LLC, stands with the homeowner next to the exterior System M unit.

Because this particular example featured extreme frigid temperatures and excessive summer heat inside the brick house, coupled with inconsistant insulation, the team didn’t realize how much harder we had to work on this particular project, recalls Lloyd. However, “the System M package is well engineered and designed and made to attach easily to system piping, and because this was a 2020 pilot program, this particular system was closely monitored by Taco, and they were able to do most adjustments to the system remotely through the app, as needed to dial in the optimal performance,” says Lloyd.

“I will tell you this, if we’re talking a newly-built or well-insulated, slab home, the System M is definitely the cat’s meow,” says Lloyd. And, says Lloyd, the homeowner is extremely satisfied with the cooling of the home in the summer months using a hydronic-based system.

Big Apple Installation

To the south, a homeowner in Brooklyn, N.Y.—who was an early adopter of sustainable practices—purchased an old home in 2019 and quickly began demo work to gut the home prior to what would become a thorough renovation—removing layers of linoleum and vinyl flooring, and essentially all plumbing and wiring. As the work progressed, they began to specify high-performance windows and ample blown-in cellulose insulation. The home included mostly radiant floors and some in-floor convectors for supplemental perimeter “hydro-air” heat.

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The homeowner called many New York City-area HVAC companies; however they were reluctant to move beyond their comfort work zone, and none were quick to accept the request to install an air-to-water heat pump system, like the System M. Eventually, calls and referrals led to Chester Birchwood, owner, HVAC KINGS LLC, who ultimately became the installation engineer.

Birchwood, in addition to installing a 3.9 Kw solar PV array atop the home, also  installed the System M for cooling, heating and domestic hot water. “I’ve become a big fan of the System M, and its viability for residential installations nationwide,” says Birchwood.

The Efficient Choice

The System M technology is solar PV and smart grid ready, designed specifically for a low carbon society and built with the knowledge that water is the most efficient and natural energy transfer medium on the planet. “Water has a global warming potential of zero. The System M offers resiliency, higher efficiencies and lower long-term operating costs,” says Chaffee.

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Chester Birchwood use an infrared camera to examine operation of the radiant floor system.

The outdoor portion of the heat pump (monobloc) features advanced inverter technology, a variable speed fan and quiet operation. The indoor HydroBox unit contains an integrated buffer tank, simplified wiring hub, user interface with smartphone app control, and a high-efficiency, dual-ECM pump piping module. The modular design provides turnkey functionality and reduces installation time. “This cuts installation time in half, and gives contractors more confidence that they can do it,” says Chaffee.